Biogas Upgrading Equipment | Biowatt-Biogas®

Jun 09, 2026

Biogas upgrading equipment containerized membrane system

Turn raw biogas into valuable renewable natural gas (RNG) or biomethane. Our biogas upgrading equipment gives you a sustainable path to waste‑to‑energy conversion and real carbon reduction. With biomethane now in demand for grid injection, vehicle fuel, and carbon credits, more project developers and investors are seeing the opportunity. If you have access to biogas from landfills, farms, or wastewater treatment, now is the right time to invest in a profitable Biowatt‑biogas upgrading system.

What Is Biogas Upgrading? – How Raw Biogas Becomes RNG

Biogas upgrading is a gas purification and separation process. It removes impurities (H₂S, H₂O, VOCs) and separates CO₂ from methane, turning raw biogas into high‑purity biomethane. Here’s how the material conversion works:

Anaerobic digester tank biogas source for upgrading Membrane separation biogas upgrading icon Biomethane CNG truck renewable natural gas

Raw Material: Biogas

Upgrading Process – Two Essential Steps

End Product: Biomethane (RNG)

Biogas is a renewable gas made by anaerobic digestion of organic matter. It’s one of the most widely available low‑carbon energy sources. Main components:

  • Methane (CH₄): 50–70% – the valuable energy fraction
  • Carbon Dioxide (CO₂): 30–50% – needs to be separated
  • Hydrogen Sulfide (H₂S): 100–5,000 ppm – corrosive, must be removed
  • Moisture (H₂O): saturated – will damage equipment if not dried

Step 1: Pre‑treatment (Desulfurization & Dehydration)
Removes H₂S to below 50 ppm using either a biological desulfurization system or dry desulfurization towers, then lowers the dew point to ≤4–10°C (cold drying booster system), protecting downstream components.

Step 2: CO₂ Separation (Membrane / PSA / Water Scrubbing)
Under controlled pressure, CO₂ is separated from CH₄, raising methane concentration to 95–99% while preventing methane loss (anaerobic conditions).

  • Pipeline‑grade quality – meets natural gas standards (≥96% CH₄, <1% O₂, <3% CO₂)
  • High energy density – ~36 MJ/m³
  • Carbon‑negative potential – generates carbon credits (RINs, voluntary market)

    Biowatt‑Biogas® Biogas Upgrading Technology – Certified & Compliant

    CE Certified
    Whole system meets EU machinery safety and EMC directives.
    ISO 9001:2015
    Quality management certified for design, manufacturing, after‑sales.
    EU‑Compliant Emission Control
    Flue gas & VOC emissions follow EU Industrial Emissions Directive.
    ≥99.5%
    Methane Purity
    (grid injection ready)
    0.26–0.29
    kWh/Nm³ Power Consump.
    (lowest in class)
    8,000+
    Operating Hours/Year
    (continuous uptime)

    Core Technology 1: In‑House Membrane Separation System

    Our proprietary membrane technology delivers >99.5% methane recovery while keeping energy use low. The selective membranes efficiently separate CO₂ from CH₄, in either single‑stage or multi‑stage setups.

    • Maximize biomethane yield – >99.5% recovery rate
    • Lowest power consumption in its class – 0.26–0.29 kWh/Nm³ of biogas
    • Modular design – easily scale from 50 Nm³/h to more than 2,000 Nm³/h
    • No chemicals needed – simple operation and maintenance

    Core Technology 2: Integrated Pre‑treatment & Drying Module

    This fully automated desulfurization and dehydration unit (paired with our cold drying booster system) cuts H₂S to <50 ppm and lowers the dew point to ≤4°C, protecting your membrane modules and ensuring long‑term stability.

    • Prevents membrane fouling and extends system life
    • Reduces downtime – continuous operation up to 8,000+ hours per year
    • Ensures environmental compliance with controlled VOC/H₂S removal
    • Avoids frequent manual cleaning – lowers labor intensity

    Containerized Membrane Separation System – High‑Efficiency Biogas Upgrading

    ≥99.5%
    Methane Purity
    (grid injection ready)
    0.26–0.29
    kWh/Nm³ Power Consump.
    8,000+
    Operating Hours/Year

    Our containerized membrane separation system uses a 3‑stage membrane arrangement with thousands of hollow‑fiber modules. CO₂ selectively permeates through the membrane while methane is retained, producing pipeline‑grade RNG. The system runs at room temperature – no external heat, no chemicals, no process water, and no wastewater.

    • High methane recovery – up to 99.6%
    • Low parasitic energy – only 0.26–0.29 kWh/Nm³ of biogas
    • Fully automatic start‑up, turndown, and process control with remote monitoring
    • Adjustable methane content – meets any gas grid specification
    • No chemicals, solvents, or biological risks – safe and eco‑friendly
    • No thermal oxidizer or flare – tail gas can be recycled or vented safely

    3‑Stage Membrane Technology

    The patented 3‑stage design ensures maximum purity and recovery: Stage 1 removes bulk CO₂, Stage 2 polishes the product gas, Stage 3 recovers methane from the permeate stream.

    • >99.5% methane purity – ready for grid injection or Bio‑CNG
    • >99.5% methane recovery – no valuable gas wasted
    • Stable performance even with fluctuating biogas composition (40–70% CH₄)

    Plug‑and‑Play Containerized Design

    Fully pre‑assembled in ISO containers, the system arrives on‑site ready to connect. No civil works, no complex piping – just hook up the biogas inlet, power, and gas outlet.

    • Reduce onsite installation time by 70% vs. stick‑built systems
    • Modular scaling from 80 Nm³/h to 12,000 Nm³/h – add containers as your project grows
    • Low maintenance – hollow‑fiber membranes last 8–10 years with minimal service

    Processing capacity range: 80 – 12,000 Nm³/h (single skid to multi‑container farms)

    Featured Projects – Real‑World Performance

    Bio-CNG plant Guangxi upgrading cassava and swine manure biogas Chicken manure RNG project Shandong – world's largest biogas upgrading site PepsiCo food waste to energy biogas plant Shanghai

    Bio‑CNG Plant – Guangxi, China

    RNG Project – Shandong, China

    PepsiCo® Food Waste Energy – Shanghai, China

    Feedstock: Cassava residue + swine manure
    Capacity: 20,000 Nm³/d
    End product: Bio‑CNG with >97% CH₄ purity

    Achievements: Converted agricultural waste into vehicle fuel; meets CNG station standards; reduces fossil gas dependence.

    Feedstock: Chicken manure (high‑sulfur)
    Capacity: 42,000 Nm³/d
    End product: Grid‑quality RNG

    Achievements: Processed high‑H₂S biogas without membrane damage; delivered pipeline‑grade gas; industrial‑scale reliability.

    Feedstock: Potato waste
    End use: On‑site energy / RNG
    Special: Zero‑waste compliance

    Achievements: Zero‑waste discharge for global brand; turned disposal cost into revenue; aligned with ESG goals.

    Available Biogas Sources for Upgrading

    • Agricultural Waste – manure, crop residues (high H₂S)
    • Food & Beverage Waste – kitchen, potato, brewery (high load)
    • Industrial Wastewater – POME, slaughterhouse (high COD)
    • Landfill Gas – siloxanes, low CH₄ (40–50%)
    • Municipal Sludge – consistent flow, co‑digestion

    For optimal membrane performance:
    H₂S < 5,000 ppm (higher? add biological desulfurization)
    CH₄ 40–70% (auto‑adapt)
    Flow 80–12,000 Nm³/h (modular)
    Particulates < 10 mg/Nm³ (after pre‑filtration)

    If your feedstock doesn’t match, contact us for custom pre‑treatment.

    Applications of Biomethane (RNG) from Biogas Upgrading

    Application Description Value Driver
    Grid Injection Pipeline‑quality RNG into gas grid Gas utility purchase, RHO, carbon credits
    Vehicle Fuel (Bio‑CNG/LNG) Compressed/liquefied biomethane Transport decarbonization, RINs, subsidies
    Industrial Heat Replace fossil gas in boilers/kilns Lower carbon footprint, ESG
    Virtual Pipeline Containerized Bio‑CNG to off‑grid stations Remote distribution, no pipeline needed
    Power Generation (CHP) High‑efficiency combined heat & power Grid export, district heating

    Why upgrading to biomethane beats direct biogas use: Higher revenue (10–30× per energy unit), carbon credits (RINs, LCFS), and interchangeable with natural gas.

    Economic Feasibility of Biogas Upgrading Equipment

    Revenue from RNG Sales

    Grid injection: $8–15 / MMBtu
    Bio‑CNG: $12–25 / MMBtu
    Bio‑LNG: even higher

    Carbon Credit Opportunities

    RINs (D3), LCFS, voluntary credits (VCS, Gold Standard). Prices $10–150+ per ton CO₂.

    Policy Subsidies

    Production tax credits (45Z), investment tax credits, feed‑in tariffs, methane capture grants.

    Waste Management Cost Reduction

    Eliminate flare penalties, reduce methane taxes, turn compliance cost into profit.

    Compare Biogas Utilization Methods – Why Upgrading to Biomethane Wins

    Method Advantages Limitations
    Upgrading to Biomethane Highest revenue, carbon credits, interchangeable with natural gas Higher CAPEX, needs grid/compression
    Direct Combustion (CHP) Mature, simple operation, moderate CAPEX Lower revenue, no pipeline output, limited carbon credits
    Boiler (Heat only) Very low CAPEX Low efficiency, no carbon credits, may still flare
    Flaring Compliance, low CAPEX Zero revenue, wastes methane, future penalties

    Bottom line: If you have excess biogas or want to maximize revenue and carbon markets, biogas upgrading is the smarter choice. Payback typically 2–5 years.

    Ready to turn your biogas into revenue?

    Whether you're planning a new biogas upgrading project or retrofitting an existing facility, our team is here to help. Tell us about your feedstock, flow rate, and target output – we'll get back to you within 24 hours with a preliminary solution outline and budget range.